Oil Refinery Chooses Kinetrol for Fast Closing 6" Ball Valve

Fast Closing 6" Ball Valve
6" ball valve with failing actuator.
A Midwestern oil refinery was using a 6" ball valve with a cylinder actuator in a fast closing application. The ball valve was required to close in under 1 second with a duty cycle of 8 operations per day. Unfortunately, the cylinder actuator response became increasingly sluggish over time due to internal component wear. The customer tried replacing the cylinder actuator with the same model, but it too developed the problem in under a year.

Actuator for Fast Closing 6" Ball Valve
The specified Kinetrol actuator and
high Cv solenoid valve.
The local Kinetrol Distributor Sales Representative and Kinetrol Regional Sales Manager worked together to engineer a better solution. They knew the Kinetrol rotary spring unit would provide enough torque to close the valve quickly, but the concern was with the actuator exhaust venting.

After calculating the air flow characteristics of the actuator and  the response time of the spring, they knew the critical element was finding a high flow capacity solenoid valve. It needed to be capable of dumping the actuator air quickly enough to close the actuator in under 1 second.

The result was a recommendation to use a Kinetrol model 147-120-4900L spring return actuator with a third party, high Cv (9.7), solenoid valve.

Once installed the 6" ball valve and Kinetrol assembly worked perfectly and, at the time of this writing, has been in service for 3.5 years, operating with no downtime and maintaining the under 1 second closing requirement.

For more information, contact Kinetrol USA. Call 972-447-9443 or visit https://kinetrolusa.com.

The Top Five Reasons Why Kinetrol is a Better Choice Than Rack and Pinion Actuators


1. Rotary vane actuators do not convert linear motion to rotary motion, unlike rack and pinion actuators. 


No additional gearing is required and no side loading is transferred to the actuator housing.

2. Vane actuator lip seals are the key for long life. 

The double opposing lip seal design, with stainless steel expanders, provides unmatched service life by using air pressure to improve the actuators seal-to-enclosure contact, and provide a “self cleaning” effect on the epoxy or PTFE internal finish.

3. The elimination of pressure bearing o-ring shaft seals. 

Rack and pinion actuators require shaft sealing o-rings that are exposed to the full supply air pressure used to operate the actuator. These o-rings wear, causing leaks, a drop in efficiency, and wasted energy through air consumption. Vane actuators' double opposing lip seals isolate the supply air pressure from the actuator shaft, requiring only a low friction bearing on the shaft.

4. Rotary vane actuators provide superior modulating accuracy. 

Because of the integral vane and shaft (machine from a single casting), lost motion or hysteresis is reduced dramatically which intern provides much tighter modulation and control. The vane actuators inherent low friction also reduces hunting and sticking.

5. Rotary vane actuator spring return units are designed to be virtually indestructible. 

Using low stress, clock springs reduces spring tension loss and metal fatigue. The housing for vane a actuator springs are sealed from the atmosphere, preventing corrosion of internal parts. Most importantly, these type of spring units provide the lowest torque loss which enables the section of smaller (less expensive) actuators.

Kinetrol USA
https://kinetrolusa.com
972-447-9443

Kinetrol Blueline Pneumatic Actuators for Foodservice Applications

Kinetrol Blueline actuator

"Blueline" series of pneumatic vane actuators from Kinetrol are designed for use in food service and beverage processing.  The actuators are intended to be installed in areas requiring harsh chemical washing-down. These areas are very tough on most pneumatic actuator types because the actuator is very often adversely affected by the caustic or acidic chemicals used in cleaning.

The Kinetrol Blueline actuator has an applied coating that meets the FDA allowance whereby "Resinous and polymeric coatings may be safely used as the food-contact surface of articles intended for use in producing, manufacturing, packing, processing, preparing, treating, packaging, transporting, or holding food ...".

Kinetrol's rotary design is based upon a single moving part which eliminates additional parts required to convert linear motion to rotary motion. This simple and innovative design provides a highly accurate and extremely reliable actuator for operating foodservice and beverage industry valves, providing outstanding cycle life, smooth and precise movement.

Kinetrol's Blueline Series offers a very economical option for use in foodservice wash-down environments and are in compliance with the Federal Food, Drug and Cosmetic Act (FDA) regulations, including 21 CR 175.300 (Code of Federal Regulations). The combination of Kinetrol's superior actuator design, coupled with the wash-down approved coating, makes a very compelling case to specify the Blueline actuator for your next food and beverage industry actuation requirement.

For more information, contact:
Kinetrol USA
https://kinetrolusa.com
972-447-9443

How To Install and Remove a Kinetrol Actuator Spring Unit

This video demonstrates how to install and removed a spring unit for a Kinetrol vane actuator. Spring units are available for either clockwise or counter clockwise spring action. They are mounted, as standard, between the actuator and what it drives. With spring units alone, direction is determined by looking at the unit from the end which interfaces with the actuator.

Kinetrol Actuator in 60 Deg. Rotation, Continuous Cycling Application on Permanent Mold Casting Machine

hydraulic cylinder
Hydraulic cylinder (shaded in yellow) and it's associated rods and
yokes. Note the difficult access and adjustability.
Permanent mold casting (PMC) is a metal casting process that employs reusable molds, usually made from metal. Common permanent mold casting casting metals are aluminum, magnesium, and copper alloys. Other materials include tin, zinc, and lead alloys and iron and steel are also cast in graphite molds. The permanent mold process has a number of advantages over other casting techniques. Benefits of permanent mold casting are:
  • No waste from the mold
  • Reusable mold
  • Good surface finish
  • Good dimensional accuracy
  • High production rates
  • Higher conductivity levels
Kinetrol actuator
Kinetrol actuator replacement. The actuator mounts directly to equipment,
connected directly to the shaft eliminating the need for rods and yokes.
A foundry in the North Central USA was using a hydraulic cylinder to continuously position an armature on each side of a piece of foundry equipment. The movement of the cylinder and associated hardware was limited to 60 degrees of rotation for the application. The mounting style and location of the hydraulic cylinder made it very difficult to access and adjust. To make things worse, the cylinder design and it's associated rods and yokes compounded the need for adjustment due to wear.

The local Kinetrol Distributor was called in and immediately saw the opportunity to replace the hydraulic cylinder, rods, and scotch-yokes with a Kinetrol actuator and simple mounting.

The Kinetrol actuators have been working for several years now, moving continuously without problem and eliminating the need for frequent adjustments.

For more information, contact:
Kinetrol USA
https://kinetrolusa.com
972-447-9443

New Hacking Risk for US Power Grids and Oil & Gas Industries

A report released in June, from the security firm Dragos, describes a worrisome development by a hacker group named, “Xenotime” and at least two dangerous oil and gas intrusions and ongoing reconnaissance on United States power grids.

Multiple ICS (Industrial Control Sectors) sectors now face the XENOTIME threat; this means individual verticals – such as oil and gas, manufacturing, or electric – cannot ignore threats to other ICS entities because they are not specifically targeted.


The Dragos researchers have termed this threat proliferation as the world’s most dangerous cyberthreat since an event in 2017 where Xenotime had caused a serious operational outage at a crucial site in the Middle East. 

The fact that concerns cybersecurity experts the most is that this hacking attack was a malware that chose to target the facility safety processes (SIS – safety instrumentation system).

For example, when temperatures in a reactor increase to an unsafe level, an SIS will automatically start a cooling process or immediately close a valve to prevent a safety accident. The SIS safety stems are both hardware and software that combine to protect facilities from life threatening accidents.

At this point, no one is sure who is behind Xenotime. Russia has been connected to one of the critical infrastructure attacks in the Ukraine.  That attack was viewed to be the first hacker related power grid outage.

This is a “Cause for Concern” post that was published by Dragos on June 14, 2019

“While none of the electric utility targeting events has resulted in a known, successful intrusion into victim organizations to date, the persistent attempts, and expansion in scope is cause for definite concern. XENOTIME has successfully compromised several oil and gas environments which demonstrates its ability to do so in other verticals. Specifically, XENOTIME remains one of only four threats (along with ELECTRUM, Sandworm, and the entities responsible for Stuxnet) to execute a deliberate disruptive or destructive attack.

XENOTIME is the only known entity to specifically target safety instrumented systems (SIS) for disruptive or destructive purposes. Electric utility environments are significantly different from oil and gas operations in several aspects, but electric operations still have safety and protection equipment that could be targeted with similar tradecraft. XENOTIME expressing consistent, direct interest in electric utility operations is a cause for deep concern given this adversary’s willingness to compromise process safety – and thus integrity – to fulfill its mission.

XENOTIME’s expansion to another industry vertical is emblematic of an increasingly hostile industrial threat landscape. Most observed XENOTIME activity focuses on initial information gathering and access operations necessary for follow-on ICS intrusion operations. As seen in long-running state-sponsored intrusions into US, UK, and other electric infrastructure, entities are increasingly interested in the fundamentals of ICS operations and displaying all the hallmarks associated with information and access acquisition necessary to conduct future attacks. While Dragos sees no evidence at this time indicating that XENOTIME (or any other activity group, such as ELECTRUM or ALLANITE) is capable of executing a prolonged disruptive or destructive event on electric utility operations, observed activity strongly signals adversary interest in meeting the prerequisites for doing so.”