Achieving Optimal Flow Control: How SteadyLine Actuators Combat Water Hammer

Water hammer poses significant risks in industrial flow control systems, causing potential damage to pipes, valves, and other components due to the sudden surge in pressure. This phenomenon occurs when valves open or close too quickly, creating a shock wave that travels through the fluid. The Kinetrol SteadyLine addresses this issue effectively by incorporating built-in dampening and adjustable opening and closing speeds.

By controlling the speed at which valves operate, the SteadyLine actuator reduces the abrupt changes in fluid velocity, thereby minimizing the pressure surges associated with water hammer. This capability ensures a smoother and more controlled flow, protecting the system from the harmful effects of sudden pressure spikes. Additionally, the built-in dampening feature further absorbs any residual shocks, providing an extra layer of protection and enhancing the longevity of the entire flow control system.

Implementing an actuator like the SteadyLine in industrial and commercial settings offers numerous advantages. It mitigates the risks associated with water hammer and contributes to the system's overall reliability and efficiency. Operators can fine-tune the actuator's performance to match the specific requirements of their application, ensuring optimal flow control and preventing damage that could lead to costly repairs or downtime. By integrating such advanced features, the SteadyLine actuator significantly enhances industrial flow control systems' safety, durability, and performance.

When reducing harmful shock or excessive motion or ensuring accurate and repeatable valve opening and closing times, Kinetrol Steadyline enhances valve stability, accuracy, and speed control.

Kinetrol Steadyline series precision valve actuators feature built-in damping devices that provide smooth resistance to actuator/valve shaft rotation, increasing with angular velocity. This product smooths out the actuator's standard travel, dampens pipeline flow-induced valve disc oscillations, and allows users to specify a minimum travel time during power failures.

For more information, contact:
Kinetrol USA
https://kinetrolusa.com
972-447-9443

Kinetrol Corrosion Protection

Kinetrol is seeing a rise in customer requests for corrosion protection that meets BS EN ISO 12944 standards, including classifications such as C3, C4, and CX.

What is BS EN ISO 12944?

BS EN ISO 12944 is the industry standard for corrosion protection of steel structures using protective paint systems. The standard's key components include environmental classification, protective paint systems, and laboratory test methods. Part 2 of the standard focuses on selecting paint finishes for various environments. These environmental classifications are what customers reference when specifying their required paint or coating finish. 

Although BS EN ISO 12944-2 does not directly apply to Kinetrol products, Kinetrol offers product specifications that provide equivalent corrosion protection.

This product application sheet details the standards and protection levels Kinetrol can provide.

Kinetrol D-Line Damped Manual Fail-Safe

Introducing the Kinetrol D-Line Damped Manual Fail-Safe, a revolutionary solution for 90-degree rotational applications that prioritizes safety, reliability, and ease of use. This innovative device features a damped spring stroke that effectively dissipates kinetic energy, allowing for safe operation even at higher spring torques. With the fail-safe spring design, you can rest assured that the valve will always return to the correct position after use, eliminating the risk of costly errors. The torque multiplier reduces the force required to operate the device and minimizes the package envelope, making it a compact and efficient choice. The lockable design prevents unauthorized use, while the adjustable dampening allows you to select the speed of the spring stroke to suit your specific needs. With a torque range from 380 in-lbs to 1265 in-lbs, the Kinetrol D-Line Damped Manual Fail-Safe is versatile enough to handle a wide variety of applications. ATEX Cat 2 is approved for hazardous environments and boasts an IP65 rating to protect against internal corrosion; this device is built to withstand even the most challenging conditions. Upgrade your valve control system with the Kinetrol D-Line Damped Manual Fail-Safe and experience unparalleled safety, reliability, and performance.

For more information, contact:
Kinetrol USA
https://kinetrolusa.com
972-447-9443

Kinetrol USA is Proudly Exhibiting at the 2024 Membrane Technology Conference & Exposition

New VDI/VDE Actuator Interface for Kinetrol Double-Acting Actuators

VDI/VDE is a standard established by the Association of German Engineers (VDI) and the Association for Electrical, Electronic & Information Technologies (VDE).

In industrial valves and actuator manufacturing, VDI/VDE compliance sets the guidelines for the interface between valve actuators and external components such as positioners. It explicitly defines how manufacturers should design the mechanical and electrical connections between actuators and ancillary devices, including mounting dimensions, types of electrical connections, and communication protocols.

This standard aims to ensure compatibility and interoperability between different brands and models. Manufacturers who follow these guidelines make integrating their products into various industrial systems easier, facilitating maintenance, upgrades, and replacements, making the overall industrial processes more efficient and cost-effective.

Kinetrol is pleased to announce the availability of Double-Acting Actuators with VDI / VDE 3845 (NAMUR) mounting interfaces.

Models 03 and 05 DA Actuators

Will have an extended-length top shaft with a NAMUR slot and an adapter plate that will allow the fitment of an industry standard F05 VDI/VDE bracket.

Models 07 and 08 DA Actuators

Will have a standard-length top shaft with a NAMUR slot and an adapter plate that will allow the fitment of an industry standard F05 VDI/VDE bracket.

Models 09 and 10 DA Actuators

Will have a standard-length top shaft with a NAMUR slot and additional M5 mounting holes machined into the top actuator case.

Models 12, 14 and 15 DA Actuators

Will have a shortened-length top shaft with a NAMUR slot and additional M5 mounting holes machined into the top actuator case.

Order Codes and Prices

The units can be ordered by adding a “V” to the end of the order code (i.e., 057-100V). An updated price list that includes the new VDI / VDE DA Actuators will be provided soon. 

Availability

Units are available to order immediately on standard factory lead times.

For more information, contact:
Kinetrol USA
https://kinetrolusa.com
972-447-9443

Merry Christmas and Happy New Year!

Kinetrol Vane Actuators: The Optimal Solution for High Heat and Dust-Intensive Industrial Applications

In the demanding world of industrial processing, environments characterized by high heat and extreme dust present significant challenges for machinery and equipment. The frequent cycling of valves in these conditions demands robust and reliable solutions. Kinetrol vane actuators emerge as the premier choice for such harsh applications thanks to their unique design and performance features.

Industries like metal processing, cement manufacturing, and power generation often experience extremely high temperatures. Similarly, environments like mining and construction are inundated with particulate matter. This combination of high heat and dust can lead to rapid degradation of machinery and increased maintenance demands, causing downtime and escalating costs. In such settings, valves play a critical role in regulating flow and pressure, and their efficient operation is crucial for maintaining process continuity and safety.

Kinetrol vane actuators stand out in these challenging environments due to their robust construction and high torque output. They are specifically designed to withstand the rigors of extreme temperatures and dust. This durability reduces the need for frequent replacements and ensures reliable performance, a critical factor in maintaining process efficiency and safety.

The simplicity of maintenance with Kinetrol actuators is another significant advantage. Easy maintenance is a boon when every minute of downtime can be costly. These actuators are also versatile, capable of adapting to various environmental conditions, and suitable for multiple industrial applications.

Real-world applications in mining and cement manufacturing industries demonstrate how Kinetrol actuators improve efficiency and safety. In mining operations, for instance, the actuators have shown remarkable resilience in managing frequent valve cycling amidst dust-laden air. At the same time, in cement manufacturing, they have proven their mettle in withstanding high-heat conditions without faltering in performance.

In conclusion, Kinetrol vane actuators are the optimal solution for industrial applications facing the dual challenges of high heat and extreme dust. Their robust design, reliable performance, and easy maintenance make them ideal for industries requiring frequent valve cycling under harsh conditions. Investing in these actuators not only enhances operational efficiency but also significantly contributes to the overall safety and longevity of the equipment.

The article is informative for professionals in industries where equipment durability and reliability are paramount under challenging conditions. It positions Kinetrol vane actuators as a reliable and efficient solution backed by real-world applications and expert insights. It makes a strong case for industries to consider Kinetrol vane actuators for their durability, reliability, and overall operational efficiency in extreme conditions.

For more information, contact:
Kinetrol USA
https://kinetrolusa.com
972-447-9443